NeilD wrote: I assume the cups in the tank locate on the rubbers at the front of the frame?
Yes.
Touch wood, I've not had trouble mounting Darmah tanks; but they are known for not always being 'models of perfection'

. So, if you're confident that the rubbers are the right ones/right size, and there are no cables or anything else getting in the way, you could experiment with adjusting the cups a little ...
NeilD wrote: 2. There's a fuel leak

. Appears to be coming from the seam where the rear tank mount is located - common problem?
Not sure if it's common, but let's say it's not unusual. It's in the nature of the 'rolled seam' type of joint that was much used for making tanks at the time. (Moisture from the fuel gets into the seam, causing rust. Which is one reason why it's best to keep the tank either full or empty, but not in between).
I personally haven't had to use any tank sealants; but I note that that some people get on ok with them, others less so. Be aware that some makes seem better able to resist modern ethanol fuels than others - best to ask before you buy.
NeilD wrote: 3. And finally, there seems to be more of a gap between the rear edge of the tank on the right hand side (sitting on bike) compared to the left.. any thoughts?
It could be no more than what I said above - the tanks aren't models of perfection.* But let's see what other people think ...
Ciao
Craig
* To avoid potentially upsetting you even further

, there's one fault which I won't even mention here! I never saw it till Tony Brancato pointed it out ...